Honda Motorcycles Crf450r: Gearbox May Fail

Honda is recalling 727 CRF450R motorcycles because the fifth gear on the gearbox can break due to a manufacturing defect that weakened the gear's fatigue strength. The broken gear can cause the gearbox to fail. Affected owners in the United Kingdom will need to have their motorcycles disassembled and reassembled with a replacement gear.

Recalling firm
HONDA MOTORCYCLES
Product
Vehicles: HONDA MOTORCYCLES CRF450R. Units affected: 727
Reason
The countershaft 5th gear dogs used for engaging 3rd gear are broken. Although the material strength of the gear has been increased the fatigue strength was decreased due to the removal of shot peening treatment to the root of the dogs of countershaft 5th gear used for engaging 3rd gear. This led to breakage starting from the root of the dogs. Remedy: Affected machines will be recalled to be disassembled and reassembled using the latest countermeasure replacement.
Category
vehicle recall
Country
United Kingdom
Agency
UK Driver and Vehicle Standards Agency
Recall date
2017-09-25
Status
Ongoing
Distribution
United Kingdom

Official recall notice from UK Driver and Vehicle Standards Agency

Recall details on Nibble Recalls: https://trynibble.app/recalls/c171d67f-d5b0-408e-a88e-5a13cefab119